Template for Firewall Modification for Classic Update Kits
This file provides instructions and a template for modifying the firewall to accommodate the new bulkhead assembly for certain Classic Update Kits. It is necessary for older Chevy Fullsize cars and trucks to modify their firewall to fit the new design. Use this guide to ensure proper installation and secure mounting.
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How do I fill this out?
To fill out this file, follow the provided template to modify your vehicle's firewall. Ensure the template is correctly aligned for an accurate modification. Detailed steps are provided to guide you through the process.

How to fill out the Template for Firewall Modification for Classic Update Kits?
1
Position the template against the firewall aligning the top and right hand edges with the top and right hand edges of the existing bulkhead hole.
2
Trace the opening area onto the existing bulkhead and cut out the area.
3
Drill the two .125 holes for the new bulkhead mounting screws.
4
Mount the fuse box assembly from the passenger compartment side and check the fit into the new bulkhead hole.
5
Screw in the new fuse box retaining screws to complete securing the new fuse box assembly to the firewall.
Who needs the Template for Firewall Modification for Classic Update Kits?
1
Vehicle owners who need to modify their firewall for a new bulkhead assembly.
2
Mechanics working on retrofitting older Chevy and GMC trucks.
3
Restoration experts updating vintage vehicles with modern components.
4
Auto body shops offering firewall modification services.
5
DIY enthusiasts modifying their own classic cars and trucks.
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How do I edit the Template for Firewall Modification for Classic Update Kits online?
With PrintFriendly's PDF editor, you can easily modify the template for your specific needs. Edit measurements, add annotations, and customize the template to suit your vehicle. Ensure precise edits for accurate firewall modifications.
1
Upload your PDF file to PrintFriendly.
2
Use the editing tools to make necessary modifications to the template.
3
Ensure all measurements and alignments are accurate.
4
Add any annotations or notes for additional guidance.
5
Save and download the edited file for use during your firewall modification.

What are the instructions for submitting this form?
To submit this form, complete all modifications using the template and instructions provided. Ensure precise cuts and drill holes are made for accurate fitting. Submit any necessary paperwork or documentation to your vehicle's regulatory authority or keep it for your records. For assistance, contact customer support via [support email], [fax number], or visit our online help center.
What is the purpose of this form?
The purpose of this form is to provide vehicle owners, mechanics, and restoration experts with a comprehensive guide and template for modifying the firewall of older Chevy Fullsize cars and trucks. This modification is necessary to accommodate the new bulkhead assembly that is used in Classic Update Kits. By following the provided instructions and using the enclosed template, users can ensure an accurate and secure installation of the new fuse box assembly.

Tell me about this form and its components and fields line-by-line.

- 1. Template Area: Shows the area to be cut out on the existing bulkhead for the new assembly.
- 2. Alignment Edges: Guides on aligning the template with the existing bulkhead hole's top and right hand edges.
- 3. Drill Holes: Indicates where to drill holes for the new bulkhead mounting screws.
- 4. Fuse Box Assembly Instructions: Steps to mount and secure the new fuse box assembly.
What happens if I fail to submit this form?
If you fail to follow this guide, your firewall modification may not fit the new bulkhead assembly properly. This can result in poor installation and potential safety issues.
- Improper Fit: The new bulkhead assembly may not fit correctly, leading to installation complications.
- Safety Issues: An inaccurate cut can compromise the vehicle's structural integrity, posing safety risks.
How do I know when to use this form?

- 1. Vehicle Retrofits: Essential for updating the firewall during vehicle restoration or retrofitting.
- 2. Bulkhead Assembly Replacement: Required when replacing an old bulkhead assembly with a new design.
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Can I edit the measurements in the template using PrintFriendly?
Yes, you can use PrintFriendly's editing tools to adjust the measurements and customize the template to fit your vehicle.
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Upload your file, use the 'Sign' feature to add your digital signature, and save the signed document for official modifications.
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How do I ensure my firewall modification is accurate?
Follow the template instructions carefully, use precise measurements, and double-check all alignments to ensure an accurate modification.
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Yes, after editing your file, you can save and download it for use during your firewall modification.
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